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Monday, September 25, 2023

German Digital Producer Transforms Wheelchair Design with 3D Printing Innovation


photo of a small part 3d printed and lined up
Additionally smaller elements of the wheelchair will be shortly reproduced in repeatable high quality benefiting of the safe digital warehouse resolution of Replique.

Replique, a German digital manufacturing firm, partnered with RehaMedPower, a medical provider specializing in wheelchairs, to revolutionize wheelchair design and manufacturing utilizing HP’s Multi-Jet Fusion (MJF) expertise. Conventional manufacturing strategies for wheelchairs concerned excessive prices and lengthy lead occasions, however with 3D printing expertise, Replique and RehaMedPower discovered a cheap and environment friendly resolution. They found that they may manufacture many extra wheelchair components utilizing 3D printing, lowering the necessity for costly molds.

By using MJF expertise and digital design file storage via Replique’s platform, RehaMedPower achieved important value financial savings. They lowered improvement time by 30% and prototyping prices by 60% in comparison with injection molding. This not solely advantages the corporate but additionally gives wheelchair customers with extra personalised care choices. The RP1 wheelchair, designed with 3D printing, permits sufferers to customise varied components to their particular person wants, providing flexibility in design and a variety of colours.

The success of the RP1 wheelchair has led to its adoption throughout Europe and even in New Zealand. RehaMedPower plans to proceed incorporating additive manufacturing (AM) designs into the RP1 wheelchair and develop new accessibility options. Moreover, they are going to quickly provide on-demand manufacturing of spare components via Replique’s world manufacturing community, guaranteeing sufferers have entry to spare components every time and wherever they want them. This collaboration highlights the potential of 3D printing to supply customer-centric options in a cheap and versatile method.

Picture gallery (click on to enlarge)

Supply: Replique

What Is HP’s Multi-Jet Fusion Expertise?

HP’s multi-jet fusion expertise revolutionizes 3D printing by reaching distinctive half high quality, pace, and cost-effectiveness. By means of a proprietary course of, it applies fusing and detailing brokers to materials layers, guaranteeing exact fusion and easy edges. Temperature management is meticulously maintained throughout the fabric mattress, granting management over mechanical properties and dimensional accuracy. This area-wide strategy outperforms conventional level processing strategies, providing predictable print occasions and the potential for multi-agent management of particular person voxels, permitting for intricate, colourful, and purposeful 3D printed components that push the boundaries of design and manufacturing.

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